Machine for applying coating to large vertical cylindrical objects



118-30; 59 SEARCH ROOM FIP7909 OR 29476 299 July 19, 1949. P. R. HIRSH 2,476,299

. MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS Filed Dec. 29, 1944 s Sheets-Sheet 1 I 14a P 155 Z w .146 g IN VEN TOR.

SEARCH ROOM Jill 'ls; 1949.

P. R. HIRSH 2,476,299 MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS 8 Sheets-Sheet 2 Filed Dec. 29, 1944 INVEN TOR. F/a'lzja Z? flirs/o BY ,qr TOR/YE) 5 E 171 1 l l I i I l I i I J] SEARCH ROOM Jul 19, 1949.

P. R. HlRSH 2,476,299 MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS Filed Dec. 29, 1944 8 Sheets-Sheet 3 8 INVENTOR. Z9 '15 Flak 4 Z. flirts/1 BY HTTOF VEY SEARCH ROQM July 19, 1949. p. R. HIRSH 2,476, MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS Filed Dec. 29, 1944 8 Sheets-Sheet 4 Pith "4 Z flz'rs/v BY 103 L9 C New,

SEA R CH ROOM July 19, 1949. P. R. HIRSH MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS Filed Dec. 29, 1944 s Sheets-Sheet s StAHCH ROOM J y 1949- P. R. HIRSH 2,476,299

MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OBJECTS Filed Dec. 29, 1944 8 Sheets-Sheet 6 INVEMTOR. P111104 1? ,Z/Q'ml Y x W 6. Km

Jul 19, 1949.

Filed Dec. 29, 1944 v P. R. HIRSH MACHINE FOR APPLYING COATING TO LARGE SEARCH ROOM VERTICAL CYLINDRICAL OBJECTS 8 Sheets-Sheet 7 SEARCH $309M P. R. HIRSH 8 Sheets-Sheet 8 kw w VERTICAL CYLINDRICAL OBJECTS July 19, 1949.

MACHINE FOR APPLYING COATING TO LARGE Filed Dec. 29, 1944 0 a a IIIIII u w 51: a A: 4 k E hmfi mfg hr. $5 w a Patented July 19, 1949 SEARCH ROOM MACHINE FOR APPLYING COATING TO LARGE VERTICAL CYLINDRICAL OB- J ECTS Philip R. Hirsh, Montclair, N. J assignor to Lock Joint Pipe Company, East Orange, N. J., a corporation of New Jersey Application December 29, 1944, Serial No. 570,262

14 Claims.

This invention relates to coating machines and more particularly to machines for applying a coating of plastic material to a vertical or supstantially vertical surface of a tank, standpipe, large diameter pipe or other stationary structure.

Among the objects of the invention is to provide a coating machine which may be traversed about a vertically standing structure and which has provision for gradually raising a coating apparatus so as to apply a coating of mortar or of other plastic material upon the surface of the structure.

Another object of the invention is to provide mechanism for controlling the vertical travel and the circumferential travel of a coating machine about an upstanding structure and wherein means are provided for obtaining desired rates of vertical and circumferential travel with respect to each other for enabling the application of mortar to the structure with successive applications of the mortar lying adjacent each other.

Another object of the invention is to provide a coating machine for applying plastic material against a vertically standing stationary structure andmeans on the coating machine for enabling the coating machine to travel over the surface of the structure in a desired direction.

Another object of the invention is to provide a coating machine for applying plastic material to the wall of an upstanding structure, which includes a travelling carriage for supporting the coating machine from above the structure whose wall is to be coated.

Another object of the invention is to provide a coating machine which is suspended so as to contact with the exterior surface of a vertically standing structure with means thereon for driving the machine over the vertical surface and wherein traction of the suspended machine is attained by means cooperating with the machine and the structure being coated for maintaining the machine in rolling contact with the structure.

Another object of the invention is to provide a coating machine adapted to be suspended alongside a surface to be coated and held in contact therewith in combination with an over-head travelling support and wherein the overhead travelling support and the coating machine are provided with means adapted to cooperate together so as to permit the coating machine to be laterally supported by the over-head support when the coating machine approaches the upper portion or top of the structure being coated.

Another object of the invention is to provide coating apparatus including an over-head travelling support and a carriage upon which plastic material-projecting mechanism is carried and whereby the surface of the vertically standing object may be coated from its extreme lower end to its extreme upper end by the combined vertical and circumferential travel of the coating machine and the circumferential travel of its support about the structure.

Further and other objects of the invention will be hereinafter set forth in the accompanying specification and claims and demonstrated by the drawings which show by way of illustration a preferred embodiment and the principle of my invention and what I now consider the best mode in which I have contemplated applying that principle. Other embodiments of the invention employing the same principle may be used and structural changes made as desired by those skilled in the art within the spirit of the appended claims and without departing from the invention.

Referring to the drawings, Fig. 1 illustrates a side elevation of a machine embodying the principle of the invention;

Fig. 2 is a plan of the supporting carriage shown in Fi 1;

Fig. 3 is a front elevation of the supporting carriage shown in Figs. 1 and 2;

Fig. 4 is a side elevation of the machine shown in Fig.

Fig. 5 illustrates a front elevation of the coating machine shown in Fig. 4 and a portion of an over-head travelling carriage;

Fig. 6 is a plan of the coating machine;

Fig. 7 is a sectional view taken through the coating machine on line 1--| of Fig. 6;

Fig. 8 is a detail of the mounting for the rotary brushes and their motors;

Fig. 9 is an enlarged view of the spring mechanism by which an endless cable encircling the structure to be coated is held in tension for the purpose of maintaining the coating machine in rolling contact with the structure;

Fig. 10 is a section through line I 0-H) of Fig. 9;

Fig. 11 is a section through line I l-l l of Fig. 9;

Fig. 12 is a side elevation of a machine embodying the principle of the invention and wherein the over-head travelling carriage is provided with means for raising and lowering the coating machine;

Fig. 13 is a plan of the over-head travelling carriage illustrated in Fig. 12.

The machine of the present invention is designed for coating the exterior of a tank, standpipe or large diameter pipe which may be made of concrete or of other material. In Fig. 1 I have illustrated a machine for applying a coating of plastic material such as concrete to the exterior of a circular tank I, but it is understood that the drawing may be considered as illustrating any other stationary structure which is to be coated. The machine includes a travelling carriage 2 which has suspended therefrom another carriage 3 which supports and is part of a machine for spraying concrete against the tank wall.

The coating machine 3 is arranged and powered for travel circumferentially about the tank and it is also provided with means for changing its course of travel so as to permit the carriage to rise and fall, depending upon the adjustment of its steering mechanism. The over-head travelling carriage 2 is provided with power means for causing its travel circumferentially about the tank during a coating operation.

One function of the over-head travelling carriage is to support the coating machine carriage as the latter rises under its own control during a coating operation. In order to obtain complete coverage of the surface of the tank with coating material, the rate of rise and the rate of circumferential travel of the coating machine is adjusted so as to cause the plastic material to be applied to the surface of the tank in helical strips which lie adjacent one another.

The coating machine is illustrated in Figs. 1, 4, 5, 6 and 7. The frame of the coating machine carriage is built from common structural elements. Two longitudinally extending vertical frames are connected together by channel members. The vertical frame facing the tank has three horizontal channel members 4, 5 and 6 extending between and connected to vertical end members and 8. Channel member 6 is cut away at 6' to accommodate motors HI and H2, Fig. 6. The other vertical frame has an upper member 9 connected to a lower member ID by vertical members H and I2. These two longitudinally extending rectangular frames are spaced apart and connected together by a plurality of horizontal members including upper members l3 and I4, and lower members I6, l1, l8 and I9. One end of lower channel member I5 is secured to channel member ID and the other end is supported by welded connections to beam I9. Beam l0 overlies channel members l6, l8 and I9 to which it is fastened.

The frame of the coating machine carries a pair of trucks for providing rolling contact with the surface of the tank. The rollers 29 and 2| of the rear truck are mounted upon a shaft 22 which is journalled in bearings mounted on channel members 4 and 6 of the carriage frame. This shaft carries a worm gear 23 which is driven through a worm carried by shaft 24. Shaft 24 carries a sprocket gear which is engaged by a sprocket chain 25 and is in turn driven from a sprocket wheel 26 on the output shaft of a variable speed transmission 39.

The front truck includes a pair of rollers 21, 28 which are fixed to shaft 29. The bearing 39 for the lower end of the shaft, Fig. 5, is mounted upon a plate 3| which rests against the vertical flange of an angle iron 32 extending longitudinally of the carriage and is adapted to slide thereover with shaft 33 as a center. Plate 3| is fixed to a gear box 34 which is pivotally supported on a bracket 34 with shaft 33 as a center.

Gear box 34 encloses a worm gear 35 which is fixed to roller shaft 29 and which engages a worm on shaft 33 whereby power is transn .itted to shaft 29 for driving the forward truck. Shaft 33 carries a sprocket wheel 36 which is engaged by a sprocket. chain 31 having connection with a sprocket wheel 38.

Sprocket wheels 26 and 38 are secured to the output shaft of a variable speed transmission 39, the input shaft of which is driven through a sprocket chain 40 from a motor 4|. A positive drive is thereby delivered to both sets of truck wheels and the speed of the coating carriage over the surface of the structure may be adjusted as desired by setting the variable speed transmission 39.

The direction of travel of the coating machine carriage can be controlled either upwardly or downwardly of the vertical surface over which the carriage travels by means under the control of an operator. This is accomplished by mounting the bearings of shaft 29 of the steering truck for permitting change in angularity of the shaft in a vertical plane about shaft 33 as a center. The lower end of shaft 29 is mounted in bearing 30 carried by plate 3| which can be pivoted about shaft 33. The upper end of shaft 29 is mounted in bearing 43 which is carried by a plate 44 slidably resting upon a plate or bracket 45 which is fixed to channel member 4. Slidable plate 44 has an arcuate edge 46 whose center is at the center of shaft 33. A pair of clips 41, 48, mounted on bracket 45 extend over the arcuate edge 46 of plate 44 and in sliding contact with the plate.

Plate 44 has fixed to it a gear-rack 49 which is engaged by a worm 5D. Worm 59 is mounted upon a shaft 5| which has at its end a handwheel 52. Shaft 5| is mounted for rotation in bearings carried by bracket 45 and by rotating the handwheel 52 the gear-rack 49 and its associated slide plate 44 and shaft bearing 43 may be moved to the left or to the right, Fig. 5. For causing the coating machine carriage to travel upwardly and around the tank, the bearing 43 would be moved to the right from its position shown in Fig. 5 sufficiently to change the angularity of shaft 29 to set the truck wheels 21 and 28 in the desired direction.

The coating carriage carries its own propelling mechanism from which power is transmitted to both pairs of trucks, as explained hereinabove. Inasmuch as the machine is used for coating an upstanding wall, and the axes of the truck Wheels are substantially vertically disposed during a coating operation, it is necessary to provide means for laterally supporting and holding the carriage in contact with the wall of the structure to be coated. This is accomplished by means of an endless band or cable 54 which encircles the structure and is engaged by sheaves mounted on the coating carriage. One of these sheaves is illustrated at '55, Fig. 6. The other sheave 56 is so mounted as to transmit tension to cable 54 and thereby cause the carriage to be pressed against the tank wall. Sheave 55 is mounted on a shaft 51 which is carried by bearings supported by a pair of channel members 58, 59, fastened directly and by brackets to channel member 5. While for some uses only one sheave would be necessary, in the present coating carriage two are employed.

The sheave 56 is mounted on an adjustable support, including a stud shaft 69 which is positionable towards and away from the structure against which the trucks of the carriage bear. Adjustability of this sheave is provided for the purpose of adjusting the tension in the encircling cable 54 so as to cause greater or lesser pressure of the truck wheels against the surface of the structure.

Stud shaft 60 is carried by a slide 6|, Figs. 9, 10 and 11, which rests upon a fixed channel member 62 extending between channel members 5 and 9 of the carriage. Slide 6| is guided for sliding in a longitudinal direction along channel 62 by strips 63, 64, one at each side of the slide. Strips 65 and 66 overlying strips 63 and 64, respectively, provide shoulders over the slide and hold the slide within the groove formed by strips 63 and 64. Attached to slide 6| and extending crosswise of it is a bar 66 which in turn has attached to it an apertured plate 51.

Slide H. has a rectangular opening 68 sumciently large to accommodate coiled spring 69. The opening I in plate 61 is of the same size and shape as that of the opening 08 in the slide BI and directly over said opening so that the spring may be accommodated equally in the two openings. It will be apparent from the foregoing that by compressing the spring against the left edges of openings 68 and I0, Fig. 10, slide GI will be resiliently urged to the left. This has the effect of increasing the tension in the encircling cable 54, as may be readily appreciated from Figs. 4 and 6.

Compression of the spring 69 is accomplished by means of an apertured plate 'II which is disposed between slide GI and connected plate 61. The opening I2 in plate 'II is of the same shape and dimensions as those of the openings 88 and I0 in slide BI and plate 61, respectively. The spring may be inserted in position by sliding plate II so as to bring its opening I2 into registry with the openings 68 and I0. When it is desired to increased the tension in the encircling cable 54, plate II is moved to the left, with the result that the right edge of the opening I2 bears upon the end of the coiled spring 69 and compresses the spring between the right edge of opening 12 and the left edges of openings 60 and I0, as shown in Fig. 10.

Slide plate I I has secured to it a threaded rod I4 which extends through a smooth bore in a lug 15 which is carried by channel member 62. Rod I4 can be actuated against the tension in coil spring 69 through the rotation of a handwheel I6 which is mounted upon a threaded boss 11. This threaded boss is held in contact with the lug I5 by reason of the tension in the spring. It is apparent from the foregoing that tension in the encircling band 54 may be increased or decreased at will by the manual operation of handwheel I6 whose setting determines the amount of force exertable by spring 69 on slide GI which carries sheave 56.

The apparatus for applying the coating material to the wall of the structure to be coated includes a conveying conduit 80 having its materialreceiving end attached to a feed hopper 8|, Figs. 6 and 7. The feed hopper has an opening 82 through which material discharges to the conveying conduit. Conveying conduit 80 discharges directly against two rotary brushes 84, 85 located below the lower wheels of the carriage, Figs. 5 and '7.

The discharge end of the conduit is connected to a housing which encloses portions of the brushes. Material advanced through the conduit is projected in a stream from between the two rotary brushes as they rotate in opposite directions. The stream 81 is forcibly projected by the brushes against the surface of the structure and forms a coating as shown at 00, Fig. 7, as the carriage advances.

The housing at the discharge end of conduit 80 encloses upper and lower portions of the sides of the brushes and also portions of the peripheries of the brushes, Figs. 4, 5, 6 and '7. This housing is in open communication with the end of conduit 80 and consists of a lower plate 89 welded to cylindrical walls 90 and SI extending from opposite sides of conduit 60 and partially encircling brushes 84 and 85, respectively, and an upper plate 92 which is removably attached to the cylindrical walls 90 and 9|.

O ZHRUH The lower part of the housing is supported from the carriage frame. For this purpose a pair of fin plates 93 and 94 are welded to the cylindrical walls of the housing and to channels 95 and 96, respectively, of the carriage frame, Fig. 6. Upper plate 92 is detachably connected by a number of bolts 91 to flanges of angle irons carried by the lower part of the housing. Upper plate 92 is attached to motors I II and I I2 by means of screws 98, 99 and spacers between the motors and the plate, Fig. 5. When bolts 91 are removed, upper plate 92 may be displaced from the lower part of the housing by the movement of the motors away therefrom. The brushes are carried by the motor shafts and the removal of the brushes from within the housing provides for access to the housing and the conduit for cleaning purposes.

For advancing the material through the conduit a worm I00 is provided, Fig. 7. While one worm may be employed, the construction illustrated includes a second worm IOI located in the conduit near its discharge end. Worm IN is mounted on the end of shaft I02 which is supported in bearings contained in hollow shaft I03 of worm I00. The function of worm IOI is to assure the maintaining of a substantially constant pressure of material against the surfaces of the rotating brushes. The worm IM and shaft I02 is rotated at a higher speed than the speed of worm I00 and its shaft I03.

The worms I00 and IN are concomitantly driven from motor 4 I, Figs. 5 and 6, through chain and sprocket connection 46, shaft I04, speed reducing mechanism I05 and sprocket chains I06 and IN, respectively. Sprocket chain I06 engages and drives sprocket wheel I08 on hollow shaft I03 and sprocket chain I0I engages and drives sprocket wheel I09 on shaft I02. The axis of the conveying conduit and the direction of movement of the delivered stream of material 81 is inclined slightly to the horizontal, as illustrated in Fig. 7. This arrangement enables the extreme lower portion of the tank to be coated.

In order to remove the brushes from the end of the conveying conduit for cleaning purposes, the motors for the brushes are so mounted as to be slidable with respect to the main frame of the coating carriage. The motors III and I I2 for the rotary brushes 84 and 85, respectively, are mounted on a pair of angle irons I I3, H4 and thus form with the angle irons a slidable frame or carriage. The ends of the angle irons are fastened to and rest against angle irons H5, H6 which serve as rails. Each motor is secured in position on angle irons H3 and H4 by two sets of adjusting screws H1, H8, Fig. 8. These screws provide means for adjusting the spaced relationship between the peripheries of the rotary brushes as well as serve to secure the motors to each of angle irons H3 and H4. Adjustability of the motors is desired to accommodate the spacing of the brushes for projecting plastic material of different densities and for wear of the brushes. A mortar having coarse aggregate requires a greater spacing than a smooth cement mortar.

The positions of angle irons H3 and H4 may be maintained fixed by means of clamps II9, I20, I2I and I22 which releasably engage the angle irons H5 and H6 when the brushes are in position opposite the end of the conveying conduit 80.

Angle irons H5 and IIS are respectively secured to channel members I25, I26 which are fixed to main frame members of the coating HUU machine carriage. Extending between and connected to channel members I25 and I26 is an angle iron 421 which supports an apertured bracket g I28. A threaded shaft I29 extends downwardly from a hub I30 above bracket I28. The lower end of the shaft engages with a nut I3I fastened to the under side of the flange I32 of angle iron II3 of the motor frame. The weight of the motors and their supporting frame members H3 and H4 is carried by shaft I29 when the clamps II9, I20, I2I and I22 are released. When these clamps are released and bolts 91 are removed from engagement with top housing plate 90 the motors may be raised by operation of shaft I29 through handwheel I33. The motors may be drawn upwardly to such a height as to facilitate the cleaning of the brushes and the interior of the conduit.

The rate of travel of the coating machine carriage 3 circumferentially about the tank may be controlled by adjusting the setting of the variable speed transmission 39 and the rate of rise of the carriage may be controlled by adjusting the steering of the front pair of wheels 21, 28. As explained in the foregoing description of the coating machine carriage, the angularity of the shaft of the front pair of wheels determines the rise of the coating machine carriage per revolution of the carriage about the tank. The carriage is supported from overhead by a cable I36 suspended from an overhead travelling carriage 2. The lower end of this cable is fastened to a plate I31 which is secured to channel member 5 extending lengthwise of the coating machine carriage, Figs. 4 and 5. Cable I36 is trained over sheave I39 and sheave I40 on the overhead supporting carriage 2, Figs. 1, 2, 3 and 5, and has fastened to its other end a counterweight I4I whose weight is so proportioned as to offset the weight of the coating machine carriage. As the carriage rises during its travel about the tank, the counterweight descends. The overhead supporting carriage 2 is driven around the tank at the speed of circumferential travel of the coating machine carriage 3.

In view of the fact that the material-projecting apparatus is so mounted upon the coating machine carriage as to start a coating operation at the extreme bottom of a tank, as shown in Fig. 1, it is apparent that a portion of the tank at its top cannot be coated unless provision is made for enabling the brushes to rise to the extreme upper edge of the tank. In order to complete the coating operation to the extreme upper edge of the tank, means are provided for supporting the coating machine carriage during its last few passes around the tank.

For supporting the coating machine carriage during the final coating operation, the overhead supporting carriage 2 is provided with a pair of channel members I42, I43 which are vertically disposed and so spaced as to engage channel members 1 and 8, respectively, on the coating machine carriage. The webs of channel members I42 and I43 are of less depth than the webs of channel members 1 and 8 so as to telescope within the latter channel members and serve as guide rails for the latter channel members. Channel members I42, I43 extend sufficiently below the upper edge of the tank to enable their engagement by channel members 1 and 8, respectively, before the upper wheels 20, 21 run off the surface of the tank.

When the coating machine carriage has risen sufliciently to enable channel members I42 and I43 to be engaged by channel members 1 and 8, the travelling of the overhead carriage about the tank is continued as the corresponding engaging channel members are successively engaged. Upon their engagement the continued travel of the whole machine about the tank will cause the coating machine carriage to rise with the vertical guide channels in sliding engagement and laterally supporting the top part of the coating machine carriage as the upper wheels 20 and 21 leave the surface of the tank. The coating machine will continue to rise as the coating operation continues, with the result that the tank may be coated to a height greater than would otherwise be possible.

The overhead travelling carriage 2 is mounted to run over a circular track I45 which is supported by the upper edge of the tank, Figs. 1, 3, 4 and 5. A post I46 is erected centrally of the tank and the post has extending from its upper end a bearing pin I41 which is engaged by a sleeve I49 at the end of beam I50 of the carriage. The post I46 is located centrally of the tank I by a number of radially-extending stays I5I. These stays are fastened to a ring I52 which engages bearing pin I41 and hooks I53 at their outer ends. The hooks engage the wall of the tank. Turnbuckles I54 enable accurate centering of the post.

The framework of the supporting carriage 2 includes upper and lower channel members I55, I56, at its rear which are connected to vertical columns I51 and I58, Figs. 1, 2 and 3. Other columns I59, I extend vertically from lower side channel members I6I and I62, respectively, which latter are connected at their rear ends to columns I51 and I58, respectively, and to lower rear channel members I56. The middle of cross-member I56 rests upon and is secured to beam I50.

The forward ends of lower side members I6I and I62 are connected to cross channel members I63 and I64. The middle of channel I64 is attached to the end of beam I 50.

Upper side members I65 and I66 extend between and are connected to columns I51 and I59 and columns I50 and I60, respectively, and are attached to upper channel member I55 running crosswise of the rear of the carriage. Upper side members I 65 and I 66 support and are connected to channel members I61, I69 and I69, running crosswise of the carriage.

Upper crosswise extending channel members I55, I61 and I 68 extend beyond the left end of the main portion of the frame, Figs. 2 and 3, and are connected together at their left ends by channel member I1I. Lower crosswise extending channel members I56 and I63 likewise extend to the left beyond the main portion of the frame and are connected at their ends by channel member I12.

Upper and lower channel members HI and I12 are connected together at their front ends by vertically-extending channel member I42 which serves as a guiding rail and support for the lefthand wheels of the coating machine 3 under certain operating conditions, as explained hereinabove. A similar vertically-extending channel member I 43 serves as a guide and support for the right-hand Wheels of the same machine under the same operating conditions. This channel member I 43 is supported at its upper end from channel member I13 and lower down of its length by channel member I14 extending from the front to the back of the carriage. Channel members SIzARUH RUUIVI I12 and I14 overlie and are secured to crosswise extending member I63 and are secured to cross-wise extending member I56 at the rear of the carriage. Channel members HI and I13 are attached to member I68 at the front of the carriag, member I61 and to member I55 at the rear of the carriage. Additional structural elements, braces and brackets are provided for maintaining the frame structure of the carriage.

Near the ends of upper cross-wise member I69 and between member I69 and member I68 there are two loosely mounted pulleys I39 and I40 over which cable I36 is trained. The cable supports the coating machine carriage 3 at one end and a counterweight I M at its other end.

The over-head travelling carriage 2 is mainly supported by a roller I16 which bears upon track I45. This track is placed over the structure to be coated and is usually mounted upon the same as illustrated in Figs. 1, 3, 4 and 5. Roller I16 is supported from the carriage by bearings mounted on lower cross-wise members I63 and I 64 of the frame. Substantially the entire weight of the carriage and its load are transmitted through this roller to rail I45. So as to prevent tipping of the carriage, a pair of smaller rollers I11 and I18 are provided; roller I11 is mounted on a bracket which is attached to lower side member I6I, and roller I18 is mounted on a bracket which is attached to lower side member I62. These rollers are immediately over rail I45.

The power for driving the over-head travelling carriage includes a motor I19 having a chain or belt connection I80 with a variable speed transmission ISI. This latter is connected by a coupling I82 to a speed reducer I83. A sprocket wheel I84 on the output shaft of the speed reducer drives sprocket wheel I85 through a sprocket chain I86. Sprocket wheel I85 is keyed to the shaft upon which roller I16 is fixed. It will be appreciated that by use of the variable speed transmissions on the over-head travelling carriage 2 and on the coating machine carriage 3 it is an easy matter to control the circumferential speed of these two carriages so that they will travel together. A platform I81 is provided on the over-head travelling carriage 2 for the convenience of an operator.

An optional form of support for the coating machine carriage is illustrated in Figs. 12 and 13. The pivoted end of the support is mounted upon a center post I9I and the front end of the support is supported by a rail I92 of a circular track which is mounted over the wall of the tank I93. The support includes an H-beam I94 extending from a bearing surrounding a pin I95 to the tank wall. A plurality of horizontal floor beams I96, I91 and I98 are fastened to and extend laterally from each side of the H-beam I94. These floor beams and beam I99 at the front of the support are connected at their outermost ends by channel irons 200 and 20I, one at eac'r. side of the frame.

A crane arm, which extends beyond the exterior of the wall of the tank is composed of two structural members 202, 203, supported by channel members 204 and 205 and a brace 206 extending rearwardly and attached to beam I94. Channel members 204 and 205 are supported on one side of the frame by channel member 201 and on the other side of the frame by channel member 208. The front and rear ends of channel member 201 are supported, respectively, by columns 209 and 2I0 which are attached at their lower ends to channel member 200. The front i and also controls its elevation.

and rear ends of channel member 208 are supported, respectively, by columns 2H and 2I2 which are attached at their lower ends to channel member 20I. Rollers 2I3 and 2I4 are mounted on brackets which extend from opposite sides of the frame, and serve to prevent the frame from tipping. The whole support constitutes a travel ling crane or carriage.

The forward ends of lower side member 200 and of upper side member 201 support a vertical ly disposed channel 2I5 to which they are attached. The forward ends of lower side member 20I and of upper side member 208 support a vertically disposed channel 2I6 to which they are attached. These two channel members 2I5 and 2I6 are for the purpose of engaging channel members 1 and 8 on the coating machine carriage. for the function hereinbefore described in the description of the operation of the coating machine carriage when the extreme upper end of the tank is being coated.

The greater part of the frame and its load is supported by a roller 2I1 which bears upon rail I92. Roller 2I1 is journalled between beams I98 and I99. The frame is driven in a circular path about bearing pin I95, as a center, by power transmitted to roller 2I1. Motor 2I8 provides the motive force. This motor has a belt connection 2I9 with a variable speed transmission 220 which in turn drives a speed reducer 22I through a coupling 222. The output shaft of the speed reducer 22I carries a sprocket wheel 223 by which chain 224 is driven. This chain is connected with a sprocket wheel secured to the shaft on which the roller 2" is keyed. By suitable adjustment of the variable speed transmission 220, the rate of travel of the support along rail I92 may be varied.

The coating machine carriage is suspended from the support by a chain or cable 225 whose lower end is connected to the carriage 226. This cable extends upwardly, over sheave 221 and sheave 228 to a winch 229 to which it is connected. The winch takes the load of the carriage By controlling the rate of revolution of the winch the rise during each successive turn of carriage 226 about the tank may be determined.

The relationship between the rate of rising of the carriage and the rate of circumferential movement of the carriage about the tank affects the pitch of the strips of plastic material being applied about the tank. In order to synchronize these two movements, and to make their relationship adjustable by an operator, it is convenient to drive the support and the Winch from a common source of motive power. Accordingly, the drive for the winch is taken from the output shaft of speed reducer 22I. Sprocket wheel 23I on the output shaft drives a chain 232 which in turn drives a sprocket wheel 233 of variable speed transmission 234. Shaft 235, connected with the output side of the variable speed transmission 234, drives speed reducer 236 which in turn drives winch 229 through shaft 231. It is thus apparent that the rate of rising of the coating machine carriage may be changed with respect to the circumferential horizontal movement of the crane carriage by changing the adjustment of the variable speed transmission 234.

The rate of travel of the coating machine carriage is under the control of its motor 4|, Figs. 4, 5, 6 and 12 and, as the over-head support should have the same rate of travel around the tank, suitable adjustment of the variable speed 11 transmission 220 on the over-head support may be made to bring about this result. This adjustment may be made manually, or by servo-motors adjusted to synchronize the speed of travel of the coating machine carriage and its over-head support. After this adjustment has been made, the spacing of the turns of carriage 226 will be determined in accordance with the setting of the variable speed transmission 234 through which the drive comes for elevating the carriage.

I have described hereinbefore means mounted on the coating machine carriage for effecting a change in direction of travel of that carriage in travelling circumferentially around the tank. This means includes hand control of the steering of shaft 29 upon which the front set of rollers 21, 28 is mounted, Figs. and 6. It will be appreciated that when the rate of operation of the winch on the over-head support controls the rate of rising of the carriage it will not be necessary to steer the coating machine carriage by altering the inclination of the front set of rollers 21, 28, and that in such case the rollers may be permitted to assume their natural inclination.

This application is related to my copending application, Serial No. 556,583, filed September 30, 1944, and in which over-head travelling carriages like those described herein are disclosed.

What is claimed is:

1. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage, plastic material-projecting mechanism mounted on said carriage, means supporting said carriage in rolling contact with said wall of said structure, means for holding said carriage in rolling contact with said wall of said structure during a coating operation, means for driving said carriage during a coating operation, a support mounted above said structure and having suspension means connected with said carriage, said suspension means including a cable having one end fastened to said carriage and its other end fastened to a freely hanging counterweight, the cable being supported on sheaves journalled on said support whereby said carriage is free to rise under its own control during a coating operation, steering means carried by said carriage-for controlling the rise or fall of the carriage and counterweight during the travel of the carriage about said structure, and means for driving said support.

2. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage, means on said carriage for applying plastic material onto the surface of said wall, means for supporting said carriage in rolling contact with said wall of said structure, means supporting said carriage opposite said structure, said means including a support mounted for travel above said structure and a suspension element extending to said carriage, means carried by said support for laterally supporting said carriage beyond the upper limit of said wall during coating of the upper part of said structure, means on said carriage for engaging said last-named means, and means for driving said support for travel about said structure.

3. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage, means on said carriage for applying plastic material onto the surface of said wall, means for supporting said carriage in rolling contact with said wall of said structure, a second carriage for supporting said first-named carriage opposite said wall, telescopingly engaging means carried by said carriages for laterally supporting said first-named carriage by said second-named carriage when said firstnamed carriage travels above said vertical wall, and means for driving said second-named carriage.

4. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage adapted for relative movement with respect to said wall, means supporting said carriage opposite said wall, rollers carried by said carriage for supporting said carriage in rolling contact with said wall, an idler sheave mounted on said carriage, a band encircling said structure and engaging said sheave, means for resiliently supporting said sheave to cause the same to exert tension in said band and hold said carriage against said wall, means carried by said carriage for applying plastic material to said surface, and means for driving at least one of said rollers for advancing said carriage over said wall during a coating operation.

5. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage adapted for relative movement with respect to said wall, an idler sheave mounted on said carriage, a band encircling said structure and engaging said sheave, means for resiliently supporting said sheave to cause the same to exert tension in said band and hold said carriage against said wall, said lastnamed means including a spring having one end bearing against a fixed abutment on said carriage and its other end engaged by a manually adjustable member whereby the tension in said spring and the tension in said band may be varied, rollers carried by said carriage for supporting said carriage in rolling contact with the wall of said structure, means for driving at least one of said rollers for advancing said carriage over said wall, means carried by said carriage for applying plastic material to said wall, and means for supporting said carriage during its advance over the surface of said wall.

6. In a machine for coating the wall of a structure, the combination comprising a carriage, rollers mounted on said carriage for engaging a structure to be coated, means carried by said carriage for applying plastic material onto the wall of said structure, an endless band encircling the wall of a structure to be coated, means including an idler sheave carried by said carriage and engaging said band whereby said band is held taut for holding said rollers in contact with the wall of the structure to be coated, and means carried by said carriage for advancing said carriage over the wall of said structure during a coating operation.

'7. In a machine for coating the surface of a structure, the combination comprising a carriage, rollers mounted on said carriage for engaging the surface of a structure to be coated, means carried by said carriage for applying plastic material onto the structure to be coated, an endless band encircling the structure to be coated, an idler sheave carried by said carriage and engaging said encircling band for holding said band taut and said rollers in contact with the surface to be coated, adjustable means resiliently supporting said sheave to vary the tension in said cable, and means carried by said carriage for advancing said carriage over the surface of said structure during a coating operation.

3. In a machine for coating the surface of a structure, the combination comprising a carriage, sets of rollers mounted on said carriage for supporting said carriage against the surface of a structure, means carried by said carriage for advancing said carriage over the surface of said structure, means cooperating with said carriage and said structure for maintaining said sets of rollers in contact with the surface of said structure, said means including an endless band encircling said structure and engaging an idler sheave on said carriage, and means carried by said carriage for applying plastic material to the surface of said structure.

9. In a machine for coating the surface of a structure, the combination comprising a carriage, sets of rollers mounted on said carriage for bearing against the surface of a structure to be coated, at least one of said sets of rollers being mounted for pivot on an axis perpendicular to its own axis, a driving shaft for said last-named set of rollers, said driving shaft being mounted on said carriage with its axis on the axis of pivot of said last-named set of rollers, means for actuating said driving shaft, and means carried by said carriage for applying a coating of plastic material to the surface of said structure as said carriage is driven over the surface of said structure.

10. In a machine for coating the surface of a structure comprising a carriage and rollers mounted on said carriage for bearing against the surface of a structure to be coated, the combination comprising a frame, a pair of guide members supporting'said frame on said carriage, a pair of motors mounted on said frame, a pair of rotary brushes driven by said motors, a conduit for delivering plastic material to said brushes, said conduit being mounted on said carriage, means releasably holding said frame on said guide members with said brushes at the discharge end of said conduit, and means for sliding said frame over said guide members.

11. In a machine for coating the surface of a vertical structure, said machine including a carriage and rollers mounted from one side of said carriage with their axes vertically disposed for bearing against the surface of the vertical structure, the combination comprising a frame on said carriage, a pair of motors mounted on said frame, means for adjusting the spaced relationship of said motors, means slidably supporting said frame for enabling displacement of said frame and motors in a direction substantially parallel to the axis of said rollers, a pair of rotary brushes supported and driven by said motors, a conduit for delivering plastic material to said brushes, said conduit being mounted on said carriage and disposed thereon to discharge material to said brushes in a direction substantially perpendicular to the axes of said rollers, and means engaging said carriage and said frame whereby said motors and brushes may be lifted vertically for removing said brushes from cooperation with said conduit.

12. In a machine for coating the surface of a vertical structure, said machine including a carriage and rollers mounted from one side of said carriage for hearing against the vertical surface StAHUH HUUM of a structure, the combination of a pair of guide members disposed substantially parallel to the axes of said rollers, a pair of motors, a pair of elements supporting said motors, said elements being supported at their ends by said guide members, adjustable means for securing said motors to said elements whereby the spacing of said motors may be changed, means supporting said elements and said motors, said means including a bar fixed in respect to said guide members and a manually operable means cooperating with said bar and with at least one of said elements whereby said elements and motors may be displaced vertically with respect to said bar, a pair of brushes driven and carried by said motors, and means for adjusting the spacing of said brushes, said means comprising screws engaging said elements and said motors.

13. In a machine for coating the surface of a vertical structure, the combination comprising a carriage, two pairs of rollers mounted on said carriage for bearing against the surface of a vertical structure, a pair of pivotally mounted bearings supporting one of said pairs of rollers for pivotal movement of said rollers in a direction perpendicular to the axis of said rollers, a driving element located with its center at the center of pivotal movement of one of said bearings, means for actuating said driving element, and manual means for adjusting the pivotal position of the other of said bearings to change the angularity of the axis of said rollers.

14. A machine for applying a coating of plastic material upon the surface of a tank or like stationary structure having a substantially vertical wall, comprising a carriage, rollers for supporting said carriage in contact with said structure, means for urging said rollers into pressure engagement with said vertical wall, means on said carriage for driving at least one of said rollers for propelling said carriage over said wall, means for applying plastic material onto the surface of said wall, said applying means being located in a fixed position near the lower portion of said carriage, means supporting said carriage opposite said structure, said means including a support adapted to travel over the horizontal upper surface of said structure and a cable extending from said support to said carriage, actuating means for driving said support about said structure, and means on said support for engaging said carriage whereby said support and carriage can be joined for unitary movement when said carriage approaches the upper limit of said structure so as to laterally support said carriage and enable the coating of the upper vertical wall portion of said structure with the rollers of said carriage removed from engagement therewith.

PHILIP R. HIRSH.

7 REFERENCES CITED The following references are of record in the file of this patent:

UNITED STATES PATENTS Number Name Date 942,403 McCoy Dec. 7, 1909 1,022,956 Lengerke Apr. 9, 1912 1,623,539 Horten Apr. 5, 1927 2,352,749 Wills July 4, 1944 2,370,780 Crom Mar. 6, 1945 

